Micro Machining Services for Precision Small Parts
JADE-CNC provides Micro Machining for miniature metal and plastic components that require fine features, small holes, 薄い壁, tight tolerance machining, バリコントロール, および実際の検査計画. Our precision micro machining and micro CNC machining support micro machined components, micro CNC parts, small precision components, and other high precision components based on customer drawings.
- 図面ベースの公差レビュー
- 表面仕上げオプション
- Fast delivery coordination
- Metals and Plastics Reviewed by Drawing
JADE-CNC High Precision Micro Machining Service
For miniature precision parts and small precision machining projects, our team reviews drawings, 物質的な振る舞い, feature depth, ツールアクセス, 表面仕上げ, and measurement method before confirming the process. This miniature machining service is used for medical micro parts, electronic micro components, precision small parts, and projects that need a reliable micro component manufacturer.
認証
- ISO 9001:2015 認定された
工業規格
- ロボットアセンブリ
- 産業上の要件に準拠
- Dimensional Inspection Support
- エンジニアリングレビュー
Micro Machining for Fine Features and Small Parts
微細加工 is used for small CNC parts, miniature components, fine holes, 薄い壁, スロット, small pockets, detailed profiles, and features that require careful tool access and burr control.
見積前, JADE-CNC による図面のレビュー, 材料, フィーチャーサイズ, 深さ, 壁の厚さ, 表面仕上げ, and inspection method so the machining route matches the actual part requirement.
微細加工の特徴
|
規模 |
Fine features, small holes, 薄い壁, and compact parts where tool access and inspection method must be planned carefully. |
|---|---|
|
公差 |
Confirmed by drawing, 材料, feature geometry, 試合戦略, 及び検査方法. |
|
ツーリング |
Uses small-diameter tools and EDM-related methods when the geometry, 材料, and feature access require them. |
|
マシン要件 |
Requires stable fixturing, controlled tool runout, suitable cutting strategy, and inspection planning for miniature features. |
|
プロセスの焦点 |
材料除去によりマイクロスケールの形状を直接実現 (減算的), 半導体リソグラフィとは異なります (パターンベースの). |
What JADE-CNC Reviews Before Micro Machining
Feature Size
Small holes, スロット, 溝, 薄い壁, and fine profiles are reviewed against tool access, 深さ, and inspection feasibility.
Material Behavior
アルミニウム, ステンレス鋼, 銅, 真鍮, チタン, and engineering plastics are reviewed based on burr risk, 変形, and finish needs.
ツールアクセス
Small tools, deep features, corner radii, and reach limitations are checked before confirming the machining method.
Burr and Edge Control
Edges, 穴, スレッド, スロット, and cosmetic faces are reviewed for deburring, クリーニング, および表面仕上げ要件.
Inspection Method
Critical dimensions may require microscope review, ゲージ, 三次元測定機チェック, 目視検査, or customer-specified measurement records.
マイクロミリング
Micro milling uses small rotating cutting tools to machine fine features, small pockets, スロット, 穴, and detailed surfaces in miniature components.
JADE-CNC reviews micro-milled parts by material, feature depth, 壁の厚さ, ツールアクセス, burr-control requirements, 表面仕上げ, and inspection method before confirming the machining route and tolerances.
主な特長
Micro Milling vs. 従来のフライス加工
|
側面 |
従来のフライス加工 |
マイクロミリング |
|---|---|---|
|
工具径 |
> 1 mm |
Small-diameter tools selected by feature size, 材料, 深さ, and access. |
|
公差 |
± 0.01 mm (10 μm) 以上 |
Project-specific tolerance review based on the drawing and inspection method. |
|
機械剛性 & スピンドル |
標準剛性, 1,000 秒台の RPM |
Stable spindle, 治具, tool runout, and cutting strategy are important for fine features. |
|
切りくずの形成 |
連続チップまたは分割チップ |
粉塵のような, 断片化したチップ; 切りくずの排出は大きな課題です |
|
ドミナントフォース |
切削抵抗 |
工具のたわみ, なくなる, と振動 主な制限要因となる |
マイクロ放電加工機
Micro EDM is used when conductive materials require fine slots, small holes, thin profiles, or detailed features that are difficult to machine with cutting tools. The final feasibility depends on material conductivity, フィーチャーサイズ, 深さ, 公差要件, 表面状態, 及び検査方法.
JADE-CNC reviews Micro EDM requirements by drawing before confirming whether EDM, micro milling, 掘削, or another machining route is more suitable.
利点 マイクロ放電加工における
- 硬さは関係ない.
- 機械的ストレスなし/工具のたわみなし
- 極端なアスペクト比
- 許容差以内 ± 1 μm
マイクロ放電加工機の主な種類
|
タイプ |
プロセスの説明 |
主な用途 |
|---|---|---|
|
マイクロワイヤー放電加工機 |
Uses a fine wire electrode to cut small 2D profiles and detailed shapes in conductive materials when EDM is suitable. |
Small profiles, flat conductive components, スロット, 歯車, 備品, and detailed metal features when specified. |
|
マイクロドリリング放電加工機 (またはホールポッピング) |
Uses a fine electrode to create small holes in conductive materials when the drawing requires EDM drilling. |
Small holes, starter holes, vent features, precision openings, and conductive micro parts when specified by the drawing. |
|
マイクロ形彫り放電加工機 |
Uses a shaped electrode to machine small cavities, recesses, or detailed conductive features; electrode wear and feature geometry must be reviewed. |
Small cavities, recesses, texture-related features, and detailed conductive part geometry when the project requirements are confirmed. |
JADE-CNC Micro Machining Capability Review
マイクロミリング
Used for fine pockets, small slots, compact profiles, 薄い壁, and detailed surfaces when tool access and burr control are suitable.
Micro EDM Review
Used for conductive materials when fine holes, プロフィール, or difficult-access features require EDM-based machining review.
Burr Control and Cleaning
Small features are reviewed for burr risk, edge break, cleaning method, 化粧品の顔, 機能的な接触面.
Inspection Planning
Measurement method is confirmed based on feature size, 公差メモ, drawing requirements, and customer documentation needs.
Common Materials for Micro Machining
Common material groups include aluminum alloys, stainless steels, 銅合金, 真鍮, tool steels, エンジニアリングプラスチック, and selected special alloys when the customer specifies the grade and acceptance requirements.
代表的な用途
|
Medical Device Hardware |
Small device housings, 備品, instrument-related hardware, precision screws, and prototype parts based on approved drawings. |
|---|---|
|
Communication and Precision Equipment |
Small connectors, 括弧, ハウジング, スロット, 穴, and alignment features used in precision equipment. |
|
エレクトロニクス |
マイクロコネクタ, sensor housings, miniature brackets, small plates, and compact electronic hardware. |
|
道具 & 金型製作 |
Small cavities, detailed inserts, texture-related features, and compact tooling components when drawings are provided. |
よくある質問
Micro machining is used for small parts, fine holes, 薄い壁, スロット, miniature components, and detailed features that require careful process review.
3D CAD ファイルと 2D 図面を推奨します, especially when small features, 厳しい公差, バリコントロール, or inspection requirements are important.
Small holes can be reviewed by diameter, 深さ, 材料, 許容範囲, burr risk, and inspection method before confirming feasibility.
一般的な材質にはアルミニウムが含まれます, ステンレス鋼, 真鍮, 銅, チタン, 鋼鉄, ピーク, その他エンジニアリングプラスチック.
Burr risk is reviewed based on material, エッジの状態, フィーチャーサイズ, 加工方法, deburring access, and functional surfaces.
はい. It can support prototypes, 機能サンプル, and low-volume small parts when the drawing and inspection requirements are clear.
Micro EDM may be useful for conductive materials with small holes, fine profiles, or difficult-access features that are not ideal for cutting tools.
Inspection may include microscope review, 目視チェック, ゲージ, 三次元測定機チェック, 寸法レポート, or customer-specified inspection records.
いいえ. Marking only critical features helps improve manufacturability, 検査の明確さ, と見積もりの正確さ.
Provide material grade, フィーチャーサイズ, 限界寸法, 表面仕上げ, burr requirements, 検査の必要性, and expected quantity.