Micro Machining Services for Precision Small Parts
JADE-CNC provides Micro Machining for miniature metal and plastic components that require fine features, small holes, paredes finas, tight tolerance machining, controle de rebarbas, and practical inspection planning. Our precision micro machining and micro CNC machining support micro machined components, micro CNC parts, small precision components, and other high precision components based on customer drawings.
- Drawing-Based Tolerance Review
- Opções de acabamento de superfície
- Fast delivery coordination
- Metals and Plastics Reviewed by Drawing
JADE-CNC High Precision Micro Machining Service
For miniature precision parts and small precision machining projects, our team reviews drawings, comportamento material, profundidade do recurso, acesso à ferramenta, acabamento superficial, and measurement method before confirming the process. This miniature machining service is used for medical micro parts, electronic micro components, precision small parts, and projects that need a reliable micro component manufacturer.
Certificação
- ISO 9001:2015 certificado
Padrões Industriais
- Montagens robóticas
- Em conformidade com os requisitos industriais
- Dimensional Inspection Support
- Revisão de Engenharia
Micro Machining for Fine Features and Small Parts
Microusinagem is used for small CNC parts, miniature components, fine holes, paredes finas, slots, small pockets, detailed profiles, and features that require careful tool access and burr control.
Antes da cotação, JADE-CNC reviews the drawing, material, feature size, profundidade, espessura da parede, acabamento superficial, and inspection method so the machining route matches the actual part requirement.
As características da microusinagem
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Escala |
Fine features, small holes, paredes finas, and compact parts where tool access and inspection method must be planned carefully. |
|---|---|
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Tolerâncias |
Confirmed by drawing, material, geometria do recurso, estratégia de fixação, e método de inspeção. |
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Ferramentas |
Uses small-diameter tools and EDM-related methods when the geometry, material, and feature access require them. |
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Requisitos da máquina |
Requires stable fixturing, controlled tool runout, suitable cutting strategy, and inspection planning for miniature features. |
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Foco no Processo |
Alcança geometria em microescala diretamente por meio da remoção de material (subtrativo), ao contrário da litografia semicondutora (baseado em padrões). |
What JADE-CNC Reviews Before Micro Machining
Feature Size
Pequenos buracos, slots, ranhuras, paredes finas, and fine profiles are reviewed against tool access, profundidade, and inspection feasibility.
Material Behavior
Alumínio, aço inoxidável, cobre, latão, titânio, and engineering plastics are reviewed based on burr risk, deformação, and finish needs.
Acesso à ferramenta
Ferramentas pequenas, deep features, raios de canto, and reach limitations are checked before confirming the machining method.
Burr and Edge Control
Bordas, buracos, tópicos, slots, and cosmetic faces are reviewed for deburring, limpeza, e requisitos de acabamento superficial.
Inspection Method
Critical dimensions may require microscope review, medidores, Verificações CMM, visual inspection, or customer-specified measurement records.
Micro Fresagem
Micro milling uses small rotating cutting tools to machine fine features, small pockets, slots, buracos, and detailed surfaces in miniature components.
JADE-CNC reviews micro-milled parts by material, profundidade do recurso, espessura da parede, acesso à ferramenta, burr-control requirements, acabamento superficial, and inspection method before confirming the machining route and tolerances.
Principais recursos
Micro Milling vs. Fresamento Convencional
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Aspecto |
Fresamento Convencional |
Micro Fresagem |
|---|---|---|
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Diâmetro da ferramenta |
> 1 milímetros |
Small-diameter tools selected by feature size, material, profundidade, and access. |
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Tolerâncias |
± 0.01 milímetros (10 µm) ou mais |
Project-specific tolerance review based on the drawing and inspection method. |
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Rigidez da Máquina & Fuso |
Rigidez padrão, RPMs na casa dos 1.000 |
Stable spindle, luminária, tool runout, and cutting strategy are important for fine features. |
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Formação de cavacos |
Chips contínuos ou segmentados |
Como poeira, chips fragmentados; evacuação de cavacos é um grande desafio |
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Força Dominante |
Força de corte |
Deflexão da ferramenta, acabar, e vibração tornam-se fatores limitantes primários |
MicroEDM
Micro EDM is used when conductive materials require fine slots, small holes, thin profiles, or detailed features that are difficult to machine with cutting tools. The final feasibility depends on material conductivity, feature size, profundidade, tolerance requirement, condição da superfície, e método de inspeção.
JADE-CNC reviews Micro EDM requirements by drawing before confirming whether EDM, micro milling, perfuração, or another machining route is more suitable.
Vantagens em MicroEDM
- A dureza é irrelevante.
- Sem tensão mecânica/deflexão da ferramenta
- Proporções extremas
- Tolerâncias dentro ± 1 µm
Principais tipos de Micro EDM
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Tipo |
Descrição do Processo |
Aplicativos primários |
|---|---|---|
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EDM de microfio |
Uses a fine wire electrode to cut small 2D profiles and detailed shapes in conductive materials when EDM is suitable. |
Small profiles, flat conductive components, slots, engrenagens, jogos, and detailed metal features when specified. |
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Microperfuração EDM (ou buraco estourando) |
Uses a fine electrode to create small holes in conductive materials when the drawing requires EDM drilling. |
Pequenos buracos, starter holes, vent features, precision openings, and conductive micro parts when specified by the drawing. |
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EDM micro-afundamento |
Uses a shaped electrode to machine small cavities, recesses, or detailed conductive features; electrode wear and feature geometry must be reviewed. |
Small cavities, recesses, texture-related features, and detailed conductive part geometry when the project requirements are confirmed. |
JADE-CNC Micro Machining Capability Review
Micro Fresagem
Used for fine pockets, small slots, compact profiles, paredes finas, and detailed surfaces when tool access and burr control are suitable.
Micro EDM Review
Used for conductive materials when fine holes, profiles, or difficult-access features require EDM-based machining review.
Burr Control and Cleaning
Small features are reviewed for burr risk, edge break, cleaning method, rostos cosméticos, and functional contact surfaces.
Inspection Planning
Measurement method is confirmed based on feature size, notas de tolerância, drawing requirements, and customer documentation needs.
Common Materials for Micro Machining
Common material groups include aluminum alloys, stainless steels, copper alloys, latão, tool steels, plásticos de engenharia, and selected special alloys when the customer specifies the grade and acceptance requirements.
Aplicações Típicas
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Medical Device Hardware |
Small device housings, jogos, instrument-related hardware, precision screws, and prototype parts based on approved drawings. |
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Communication and Precision Equipment |
Small connectors, colchetes, alojamentos, slots, buracos, and alignment features used in precision equipment. |
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Eletrônica |
Microconectores, sensor housings, miniature brackets, small plates, and compact electronic hardware. |
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Ferramenta & Fabricação de moldes |
Small cavities, detailed inserts, texture-related features, and compact tooling components when drawings are provided. |
Perguntas frequentes
Micro machining is used for small parts, fine holes, paredes finas, slots, miniature components, and detailed features that require careful process review.
Um arquivo CAD 3D e um desenho 2D são recomendados, especially when small features, tolerâncias apertadas, controle de rebarbas, or inspection requirements are important.
Small holes can be reviewed by diameter, profundidade, material, tolerância, burr risk, and inspection method before confirming feasibility.
Os materiais comuns incluem alumínio, aço inoxidável, latão, cobre, titânio, aço, ESPIAR, e outros plásticos de engenharia.
Burr risk is reviewed based on material, condição de borda, feature size, machining method, deburring access, and functional surfaces.
Sim. It can support prototypes, functional samples, and low-volume small parts when the drawing and inspection requirements are clear.
Micro EDM may be useful for conductive materials with small holes, fine profiles, or difficult-access features that are not ideal for cutting tools.
Inspection may include microscope review, visual checks, medidores, Verificações CMM, dimensional reports, or customer-specified inspection records.
Não. Marking only critical features helps improve manufacturability, inspection clarity, and quotation accuracy.
Provide material grade, feature size, dimensões críticas, acabamento superficial, burr requirements, necessidades de inspeção, and expected quantity.