Micro Machining Services for Precision Small Parts
JADE-CNC provides Micro Machining for miniature metal and plastic components that require fine features, small holes, cienkie ściany, tight tolerance machining, kontrola zadziorów, and practical inspection planning. Our precision micro machining and micro CNC machining support micro machined components, micro CNC parts, small precision components, and other high precision components based on customer drawings.
- Drawing-Based Tolerance Review
- Opcje wykończenia powierzchni
- Fast delivery coordination
- Metals and Plastics Reviewed by Drawing
JADE-CNC High Precision Micro Machining Service
For miniature precision parts and small precision machining projects, our team reviews drawings, materialne zachowanie, głębokość cechy, dostęp do narzędzi, wykończenie powierzchni, and measurement method before confirming the process. This miniature machining service is used for medical micro parts, electronic micro components, precision small parts, and projects that need a reliable micro component manufacturer.
Orzecznictwo
- ISO 9001:2015 atestowany
Standardy przemysłowe
- Zespoły robotyczne
- Zgodny z wymogami przemysłowymi
- Dimensional Inspection Support
- Przegląd inżynieryjny
Micro Machining for Fine Features and Small Parts
Mikroobróbka is used for small CNC parts, miniature components, fine holes, cienkie ściany, szczeliny, small pockets, detailed profiles, and features that require careful tool access and burr control.
Before quotation, JADE-CNC reviews the drawing, tworzywo, feature size, głębokość, grubość ścianki, wykończenie powierzchni, and inspection method so the machining route matches the actual part requirement.
Charakterystyka mikroobróbki
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Skala |
Fine features, small holes, cienkie ściany, and compact parts where tool access and inspection method must be planned carefully. |
|---|---|
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Tolerancje |
Confirmed by drawing, tworzywo, geometrię cech, strategia spotkań, and inspection method. |
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Obróbka |
Uses small-diameter tools and EDM-related methods when the geometry, tworzywo, and feature access require them. |
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Wymagania dotyczące maszyny |
Requires stable fixturing, controlled tool runout, suitable cutting strategy, and inspection planning for miniature features. |
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Koncentracja na procesie |
Uzyskuje geometrię w mikroskali bezpośrednio poprzez usuwanie materiału (odejmowanie), w przeciwieństwie do litografii półprzewodnikowej (oparte na wzorach). |
What JADE-CNC Reviews Before Micro Machining
Feature Size
Small holes, szczeliny, rowki, cienkie ściany, and fine profiles are reviewed against tool access, głębokość, and inspection feasibility.
Material Behavior
Aluminium, stal nierdzewna, miedź, mosiądz, tytan, and engineering plastics are reviewed based on burr risk, odkształcenie, and finish needs.
Dostęp do narzędzi
Małe narzędzia, deep features, corner radii, and reach limitations are checked before confirming the machining method.
Burr and Edge Control
Edges, dziury, wątki, szczeliny, and cosmetic faces are reviewed for deburring, czyszczenie, i wymagania dotyczące wykończenia powierzchni.
Inspection Method
Critical dimensions may require microscope review, mierniki, CMM sprawdza, kontrola wizualna, or customer-specified measurement records.
Mikrofrezowanie
Micro milling uses small rotating cutting tools to machine fine features, small pockets, szczeliny, dziury, and detailed surfaces in miniature components.
JADE-CNC reviews micro-milled parts by material, głębokość cechy, grubość ścianki, dostęp do narzędzi, burr-control requirements, wykończenie powierzchni, and inspection method before confirming the machining route and tolerances.
Kluczowe funkcje
Micro Milling vs. Frezowanie konwencjonalne
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Aspekt |
Frezowanie konwencjonalne |
Mikrofrezowanie |
|---|---|---|
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Średnica narzędzia |
> 1 mm |
Small-diameter tools selected by feature size, tworzywo, głębokość, and access. |
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Tolerancje |
± 0.01 mm (10 µm) lub więcej |
Project-specific tolerance review based on the drawing and inspection method. |
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Sztywność maszyny & Wrzeciono |
Standardowa sztywność, Obroty w 1000s |
Stable spindle, osprzęt, tool runout, and cutting strategy are important for fine features. |
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Tworzenie się chipów |
Wióry ciągłe lub segmentowe |
Przypominający kurz, rozdrobnione chipy; odprowadzanie wiórów jest poważnym wyzwaniem |
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Dominująca siła |
Siła cięcia |
Ugięcie narzędzia, wyczerpanie, i wibracje stać się głównymi czynnikami ograniczającymi |
MikroEDM
Micro EDM is used when conductive materials require fine slots, small holes, thin profiles, or detailed features that are difficult to machine with cutting tools. The final feasibility depends on material conductivity, feature size, głębokość, tolerance requirement, stan powierzchni, and inspection method.
JADE-CNC reviews Micro EDM requirements by drawing before confirming whether EDM, micro milling, wiercenie, or another machining route is more suitable.
Zalety w Micro EDM
- Twardość nie ma znaczenia.
- Brak naprężeń mechanicznych/ugięć narzędzia
- Ekstremalne współczynniki proporcji
- Tolerancje wewnątrz ± 1 µm
Główne typy Micro EDM
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Typ |
Opis procesu |
Podstawowe zastosowania |
|---|---|---|
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Mikrodrut EDM |
Uses a fine wire electrode to cut small 2D profiles and detailed shapes in conductive materials when EDM is suitable. |
Small profiles, flat conductive components, szczeliny, koła zębate, oprawy, and detailed metal features when specified. |
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Mikrowiercenie EDM (lub Dziurkowanie) |
Uses a fine electrode to create small holes in conductive materials when the drawing requires EDM drilling. |
Small holes, starter holes, vent features, precision openings, and conductive micro parts when specified by the drawing. |
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Mikroobróbka wgłębna EDM |
Uses a shaped electrode to machine small cavities, recesses, or detailed conductive features; electrode wear and feature geometry must be reviewed. |
Small cavities, recesses, texture-related features, and detailed conductive part geometry when the project requirements are confirmed. |
JADE-CNC Micro Machining Capability Review
Mikrofrezowanie
Used for fine pockets, small slots, compact profiles, cienkie ściany, and detailed surfaces when tool access and burr control are suitable.
Micro EDM Review
Used for conductive materials when fine holes, profile, or difficult-access features require EDM-based machining review.
Burr Control and Cleaning
Small features are reviewed for burr risk, edge break, cleaning method, kosmetyczne twarze, and functional contact surfaces.
Inspection Planning
Measurement method is confirmed based on feature size, notatki dotyczące tolerancji, drawing requirements, and customer documentation needs.
Common Materials for Micro Machining
Common material groups include aluminum alloys, stainless steels, copper alloys, mosiądz, tool steels, inżynieryjne tworzywa sztuczne, and selected special alloys when the customer specifies the grade and acceptance requirements.
Typowe zastosowania
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Medical Device Hardware |
Small device housings, oprawy, instrument-related hardware, precision screws, and prototype parts based on approved drawings. |
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Communication and Precision Equipment |
Small connectors, nawiasy, obudowy, szczeliny, dziury, and alignment features used in precision equipment. |
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Elektronika |
Mikrozłącza, sensor housings, miniature brackets, small plates, and compact electronic hardware. |
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Narzędzie & Tworzenie form |
Small cavities, detailed inserts, texture-related features, and compact tooling components when drawings are provided. |
Często zadawane pytania
Micro machining is used for small parts, fine holes, cienkie ściany, szczeliny, miniature components, and detailed features that require careful process review.
A 3D CAD file and 2D drawing are recommended, especially when small features, wąskie tolerancje, kontrola zadziorów, or inspection requirements are important.
Small holes can be reviewed by diameter, głębokość, tworzywo, tolerancja, burr risk, and inspection method before confirming feasibility.
Common materials include aluminum, stal nierdzewna, mosiądz, miedź, tytan, stal, ZERKAĆ, and other engineering plastics.
Burr risk is reviewed based on material, stan krawędzi, feature size, machining method, deburring access, and functional surfaces.
Tak. It can support prototypes, functional samples, and low-volume small parts when the drawing and inspection requirements are clear.
Micro EDM may be useful for conductive materials with small holes, fine profiles, or difficult-access features that are not ideal for cutting tools.
Inspection may include microscope review, kontrole wizualne, mierniki, CMM sprawdza, dimensional reports, or customer-specified inspection records.
NIE. Marking only critical features helps improve manufacturability, inspection clarity, and quotation accuracy.
Provide material grade, feature size, wymiary krytyczne, wykończenie powierzchni, burr requirements, potrzeby inspekcji, and expected quantity.