Micro Machining Services for Precision Small Parts
JADE-CNC provides Micro Machining for miniature metal and plastic components that require fine features, small holes, paredes delgadas, tight tolerance machining, control de rebabas, and practical inspection planning. Our precision micro machining and micro CNC machining support micro machined components, micro CNC parts, small precision components, and other high precision components based on customer drawings.
- Revisión de tolerancia basada en dibujos
- Opciones de acabado superficial
- Fast delivery coordination
- Metals and Plastics Reviewed by Drawing
JADE-CNC High Precision Micro Machining Service
For miniature precision parts and small precision machining projects, our team reviews drawings, comportamiento material, profundidad de característica, acceso a herramientas, acabado superficial, and measurement method before confirming the process. This miniature machining service is used for medical micro parts, electronic micro components, precision small parts, and projects that need a reliable micro component manufacturer.
Proceso de dar un título
- ISO 9001:2015 certificado
Estándares industriales
- Conjuntos robóticos
- Cumple con los requisitos industriales
- Dimensional Inspection Support
- Revisión de ingeniería
Micro Machining for Fine Features and Small Parts
Micromecanizado is used for small CNC parts, miniature components, fine holes, paredes delgadas, tragamonedas, small pockets, detailed profiles, and features that require careful tool access and burr control.
Before quotation, JADE-CNC reviews the drawing, material, feature size, profundidad, espesor de pared, acabado superficial, and inspection method so the machining route matches the actual part requirement.
Las características del micromecanizado
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Escala |
Fine features, small holes, paredes delgadas, and compact parts where tool access and inspection method must be planned carefully. |
|---|---|
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Tolerancias |
Confirmed by drawing, material, feature geometry, estrategia de partidos, y método de inspección. |
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Estampación |
Uses small-diameter tools and EDM-related methods when the geometry, material, and feature access require them. |
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Requisitos de la máquina |
Requires stable fixturing, controlled tool runout, suitable cutting strategy, and inspection planning for miniature features. |
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Enfoque del proceso |
Logra una geometría a microescala directamente mediante la eliminación de material (sustractivo), a diferencia de la litografía de semiconductores (basado en patrones). |
What JADE-CNC Reviews Before Micro Machining
Feature Size
Pequeños agujeros, tragamonedas, surcos, paredes delgadas, and fine profiles are reviewed against tool access, profundidad, and inspection feasibility.
Material Behavior
Aluminio, acero inoxidable, cobre, latón, titanio, and engineering plastics are reviewed based on burr risk, deformación, and finish needs.
Acceso a herramientas
Small tools, deep features, radios de esquina, and reach limitations are checked before confirming the machining method.
Burr and Edge Control
Bordes, agujeros, trapos, tragamonedas, and cosmetic faces are reviewed for deburring, limpieza, y requisitos de acabado superficial.
Método de inspección
Critical dimensions may require microscope review, medidores, Comprobaciones de la MMC, inspección visual, or customer-specified measurement records.
Microfresado
Micro milling uses small rotating cutting tools to machine fine features, small pockets, tragamonedas, agujeros, and detailed surfaces in miniature components.
JADE-CNC reviews micro-milled parts by material, profundidad de característica, espesor de pared, acceso a herramientas, burr-control requirements, acabado superficial, and inspection method before confirming the machining route and tolerances.
Características clave
Micro Milling vs. Fresado convencional
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Aspecto |
Fresado convencional |
Microfresado |
|---|---|---|
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Diámetro de la herramienta |
> 1 milímetros |
Small-diameter tools selected by feature size, material, profundidad, and access. |
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Tolerancias |
± 0.01 milímetros (10 µm) o más |
Project-specific tolerance review based on the drawing and inspection method. |
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Rigidez de la máquina & Huso |
Rigidez estándar, RPM en los 1000 |
Stable spindle, artículos fijos, tool runout, and cutting strategy are important for fine features. |
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Formación de virutas |
Chips continuos o segmentados |
Como polvo, chips fragmentados; La evacuación de virutas es un gran desafío. |
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Fuerza dominante |
Fuerza de corte |
Deflexión de la herramienta, sin, y vibración convertirse en factores limitantes primarios |
Microerosión
Micro EDM is used when conductive materials require fine slots, small holes, thin profiles, or detailed features that are difficult to machine with cutting tools. The final feasibility depends on material conductivity, feature size, profundidad, requisito de tolerancia, condición de la superficie, y método de inspección.
JADE-CNC reviews Micro EDM requirements by drawing before confirming whether EDM, micro milling, perforación, or another machining route is more suitable.
Ventajas en Microerosión
- La dureza es irrelevante.
- Sin tensión mecánica ni desviación de la herramienta
- Relaciones de aspecto extremas
- Tolerancias dentro ± 1 µm
Principales tipos de microerosión
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Tipo |
Descripción del proceso |
Aplicaciones primarias |
|---|---|---|
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Electroerosión por microhilo |
Uses a fine wire electrode to cut small 2D profiles and detailed shapes in conductive materials when EDM is suitable. |
Small profiles, flat conductive components, tragamonedas, engranajes, accesorios, and detailed metal features when specified. |
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Electroerosión por microperforación (o hacer estallar agujeros) |
Uses a fine electrode to create small holes in conductive materials when the drawing requires EDM drilling. |
Pequeños agujeros, starter holes, vent features, precision openings, and conductive micro parts when specified by the drawing. |
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Microerosionadora por inmersión |
Uses a shaped electrode to machine small cavities, recesses, or detailed conductive features; electrode wear and feature geometry must be reviewed. |
Small cavities, recesses, texture-related features, and detailed conductive part geometry when the project requirements are confirmed. |
JADE-CNC Micro Machining Capability Review
Microfresado
Used for fine pockets, small slots, compact profiles, paredes delgadas, and detailed surfaces when tool access and burr control are suitable.
Micro EDM Review
Used for conductive materials when fine holes, perfiles, or difficult-access features require EDM-based machining review.
Burr Control and Cleaning
Small features are reviewed for burr risk, rotura de borde, cleaning method, caras cosméticas, and functional contact surfaces.
Inspection Planning
Measurement method is confirmed based on feature size, notas de tolerancia, drawing requirements, and customer documentation needs.
Common Materials for Micro Machining
Common material groups include aluminum alloys, stainless steels, aleaciones de cobre, latón, tool steels, plasticos de ingenieria, and selected special alloys when the customer specifies the grade and acceptance requirements.
Aplicaciones típicas
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Medical Device Hardware |
Small device housings, accesorios, instrument-related hardware, precision screws, and prototype parts based on approved drawings. |
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Communication and Precision Equipment |
Small connectors, paréntesis, carcasas, tragamonedas, agujeros, and alignment features used in precision equipment. |
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Electrónica |
Microconectores, sensor housings, miniature brackets, small plates, and compact electronic hardware. |
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Herramienta & Fabricación de moldes |
Small cavities, detailed inserts, texture-related features, and compact tooling components when drawings are provided. |
Preguntas frecuentes
Micro machining is used for small parts, fine holes, paredes delgadas, tragamonedas, miniature components, and detailed features that require careful process review.
A 3D CAD file and 2D drawing are recommended, especially when small features, tolerancias estrictas, control de rebabas, or inspection requirements are important.
Small holes can be reviewed by diameter, profundidad, material, tolerancia, burr risk, and inspection method before confirming feasibility.
Los materiales comunes incluyen el aluminio., acero inoxidable, latón, cobre, titanio, acero, OJEADA, y otros plásticos de ingeniería.
Burr risk is reviewed based on material, edge condition, feature size, método de mecanizado, deburring access, and functional surfaces.
Sí. It can support prototypes, muestras funcionales, and low-volume small parts when the drawing and inspection requirements are clear.
Micro EDM may be useful for conductive materials with small holes, fine profiles, or difficult-access features that are not ideal for cutting tools.
Inspection may include microscope review, controles visuales, medidores, Comprobaciones de la MMC, informes dimensionales, or customer-specified inspection records.
No. Marking only critical features helps improve manufacturability, claridad de inspección, y precisión de la cotización.
Provide material grade, feature size, dimensiones críticas, acabado superficial, burr requirements, inspection needs, and expected quantity.