Micro Machining Services for Precision Small Parts
JADE-CNC provides Micro Machining for miniature metal and plastic components that require fine features, small holes, ince duvarlar, tight tolerance machining, çapak kontrolü, and practical inspection planning. Our precision micro machining and micro CNC machining support micro machined components, micro CNC parts, small precision components, and other high precision components based on customer drawings.
- Çizim Tabanlı Tolerans İncelemesi
- Yüzey Kaplama Seçenekleri
- Fast delivery coordination
- Metals and Plastics Reviewed by Drawing
JADE-CNC High Precision Micro Machining Service
For miniature precision parts and small precision machining projects, our team reviews drawings, malzeme davranışı, özellik derinliği, araç erişimi, yüzey kalitesi, and measurement method before confirming the process. This miniature machining service is used for medical micro parts, electronic micro components, precision small parts, and projects that need a reliable micro component manufacturer.
Sertifikasyon
- ISO 9001:2015 sertifikalı
Endüstriyel Standartlar
- Robotik montajlar
- Endüstriyel gereksinimlerle uyumlu
- Dimensional Inspection Support
- Mühendislik İncelemesi
Micro Machining for Fine Features and Small Parts
Mikro işleme is used for small CNC parts, miniature components, fine holes, ince duvarlar, yuvalar, small pockets, detailed profiles, and features that require careful tool access and burr control.
Before quotation, JADE-CNC reviews the drawing, malzeme, feature size, derinlik, duvar kalınlığı, yüzey kalitesi, and inspection method so the machining route matches the actual part requirement.
Mikro İşleme Özellikleri
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Ölçek |
Fine features, small holes, ince duvarlar, and compact parts where tool access and inspection method must be planned carefully. |
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Toleranslar |
Confirmed by drawing, malzeme, özellik geometrisi, fikstür stratejisi, ve muayene yöntemi. |
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Takımlama |
Uses small-diameter tools and EDM-related methods when the geometry, malzeme, and feature access require them. |
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Makine Gereksinimleri |
Requires stable fixturing, controlled tool runout, suitable cutting strategy, and inspection planning for miniature features. |
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Süreç Odaklılığı |
Doğrudan malzeme çıkarma yoluyla mikro ölçekli geometriye ulaşır (çıkarıcı), yarı iletken litografiden farklı olarak (desen tabanlı). |
What JADE-CNC Reviews Before Micro Machining
Feature Size
Small holes, yuvalar, oluklar, ince duvarlar, and fine profiles are reviewed against tool access, derinlik, and inspection feasibility.
Material Behavior
Alüminyum, paslanmaz çelik, bakır, pirinç, titanyum, and engineering plastics are reviewed based on burr risk, deformasyon, and finish needs.
Araç Erişimi
Küçük aletler, deep features, corner radii, and reach limitations are checked before confirming the machining method.
Burr and Edge Control
Edges, delikler, Konular, yuvalar, and cosmetic faces are reviewed for deburring, temizlik, ve yüzey bitirme gereksinimleri.
Muayene Yöntemi
Critical dimensions may require microscope review, göstergeler, CMM kontrolleri, görsel muayene, or customer-specified measurement records.
Mikro Frezeleme
Micro milling uses small rotating cutting tools to machine fine features, small pockets, yuvalar, delikler, and detailed surfaces in miniature components.
JADE-CNC reviews micro-milled parts by material, özellik derinliği, duvar kalınlığı, araç erişimi, burr-control requirements, yüzey kalitesi, and inspection method before confirming the machining route and tolerances.
Temel Özellikler
Micro Milling vs. Konvansiyonel Frezeleme
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Bakış açısı |
Konvansiyonel Frezeleme |
Mikro Frezeleme |
|---|---|---|
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Takım Çapı |
> 1 mm |
Small-diameter tools selected by feature size, malzeme, derinlik, and access. |
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Toleranslar |
± 0.01 mm (10 µm) veya daha fazlası |
Project-specific tolerance review based on the drawing and inspection method. |
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Makine Sertliği & Mil |
Standart sertlik, 1000'lerdeki RPM'ler |
Stable spindle, fikstür, tool runout, and cutting strategy are important for fine features. |
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Talaş Oluşumu |
Sürekli veya bölümlü çipler |
Toz benzeri, parçalanmış cips; talaş tahliyesi büyük bir zorluktur |
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Baskın Kuvvet |
Kesme kuvveti |
Takım sapması, salgı, ve titreşim birincil sınırlayıcı faktörler haline gelir |
Mikro Erozyon
Micro EDM is used when conductive materials require fine slots, small holes, thin profiles, or detailed features that are difficult to machine with cutting tools. The final feasibility depends on material conductivity, feature size, derinlik, tolerance requirement, yüzey durumu, ve muayene yöntemi.
JADE-CNC reviews Micro EDM requirements by drawing before confirming whether EDM, micro milling, sondaj, or another machining route is more suitable.
Avantajları Mikro EDM'de
- Sertlik önemli değil.
- Mekanik Gerilim/Takım Sapması Yok
- Aşırı En Boy Oranları
- Toleranslar dahilinde ± 1 µm
Ana Mikro EDM Türleri
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Tip |
Süreç Açıklaması |
Birincil Uygulamalar |
|---|---|---|
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Mikro Tel Erozyon |
Uses a fine wire electrode to cut small 2D profiles and detailed shapes in conductive materials when EDM is suitable. |
Small profiles, flat conductive components, yuvalar, dişliler, demirbaşlar, and detailed metal features when specified. |
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Mikro Delme EDM (veya Delik Açma) |
Uses a fine electrode to create small holes in conductive materials when the drawing requires EDM drilling. |
Small holes, starter holes, vent features, precision openings, and conductive micro parts when specified by the drawing. |
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Mikro Kalıp Batan EDM |
Uses a shaped electrode to machine small cavities, recesses, or detailed conductive features; electrode wear and feature geometry must be reviewed. |
Small cavities, recesses, texture-related features, and detailed conductive part geometry when the project requirements are confirmed. |
JADE-CNC Micro Machining Capability Review
Mikro Frezeleme
Used for fine pockets, small slots, compact profiles, ince duvarlar, and detailed surfaces when tool access and burr control are suitable.
Micro EDM Review
Used for conductive materials when fine holes, profiller, or difficult-access features require EDM-based machining review.
Burr Control and Cleaning
Small features are reviewed for burr risk, edge break, cleaning method, kozmetik yüzler, and functional contact surfaces.
Inspection Planning
Measurement method is confirmed based on feature size, tolerans notları, drawing requirements, and customer documentation needs.
Common Materials for Micro Machining
Common material groups include aluminum alloys, stainless steels, bakır alaşımları, pirinç, tool steels, mühendislik plastikleri, and selected special alloys when the customer specifies the grade and acceptance requirements.
Tipik Uygulamalar
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Medical Device Hardware |
Small device housings, demirbaşlar, instrument-related hardware, precision screws, and prototype parts based on approved drawings. |
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Communication and Precision Equipment |
Small connectors, parantez, konutlar, yuvalar, delikler, and alignment features used in precision equipment. |
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Elektronik |
Mikro konektörler, sensor housings, miniature brackets, small plates, and compact electronic hardware. |
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Alet & Kalıp Yapımı |
Small cavities, detailed inserts, texture-related features, and compact tooling components when drawings are provided. |
SSS
Micro machining is used for small parts, fine holes, ince duvarlar, yuvalar, miniature components, and detailed features that require careful process review.
A 3D CAD file and 2D drawing are recommended, especially when small features, sıkı toleranslar, çapak kontrolü, or inspection requirements are important.
Small holes can be reviewed by diameter, derinlik, malzeme, tolerans, çapak riski, and inspection method before confirming feasibility.
Yaygın malzemeler arasında alüminyum bulunur, paslanmaz çelik, pirinç, bakır, titanyum, çelik, GÖZ ATIN, ve diğer mühendislik plastikleri.
Burr risk is reviewed based on material, edge condition, feature size, işleme yöntemi, deburring access, and functional surfaces.
Evet. It can support prototypes, fonksiyonel örnekler, and low-volume small parts when the drawing and inspection requirements are clear.
Micro EDM may be useful for conductive materials with small holes, fine profiles, or difficult-access features that are not ideal for cutting tools.
Inspection may include microscope review, görsel kontroller, göstergeler, CMM kontrolleri, boyutlu raporlar, or customer-specified inspection records.
HAYIR. Marking only critical features helps improve manufacturability, muayene netliği, ve teklif doğruluğu.
Provide material grade, feature size, kritik boyutlar, yüzey kalitesi, burr requirements, muayene ihtiyaçları, and expected quantity.