Micro Machining Services for Precision Small Parts
JADE-CNC provides Micro Machining for miniature metal and plastic components that require fine features, small holes, pareti sottili, tight tolerance machining, controllo delle bave, and practical inspection planning. Our precision micro machining and micro CNC machining support micro machined components, micro CNC parts, small precision components, and other high precision components based on customer drawings.
- Revisione della tolleranza basata sul disegno
- Opzioni di finitura superficiale
- Fast delivery coordination
- Metals and Plastics Reviewed by Drawing
JADE-CNC High Precision Micro Machining Service
For miniature precision parts and small precision machining projects, our team reviews drawings, comportamento materiale, profondità delle caratteristiche, accesso allo strumento, finitura superficiale, and measurement method before confirming the process. This miniature machining service is used for medical micro parts, electronic micro components, precision small parts, and projects that need a reliable micro component manufacturer.
Certificazione
- ISO 9001:2015 certificato
Standard industriali
- Assemblaggi robotici
- Conforme ai requisiti industriali
- Dimensional Inspection Support
- Revisione di ingegneria
Micro Machining for Fine Features and Small Parts
Microlavorazioni is used for small CNC parts, miniature components, fine holes, pareti sottili, slot, small pockets, detailed profiles, and features that require careful tool access and burr control.
Before quotation, JADE-CNC reviews the drawing, materiale, feature size, profondità, spessore della parete, finitura superficiale, and inspection method so the machining route matches the actual part requirement.
Le caratteristiche della microlavorazione
|
Scala |
Fine features, small holes, pareti sottili, and compact parts where tool access and inspection method must be planned carefully. |
|---|---|
|
Tolleranze |
Confirmed by drawing, materiale, geometria delle caratteristiche, strategia del dispositivo, and inspection method. |
|
Utensileria |
Uses small-diameter tools and EDM-related methods when the geometry, materiale, and feature access require them. |
|
Requisiti della macchina |
Requires stable fixturing, controlled tool runout, suitable cutting strategy, and inspection planning for miniature features. |
|
Focus sul processo |
Raggiunge la geometria su microscala direttamente tramite la rimozione del materiale (sottrattivo), a differenza della litografia a semiconduttore (basato su modelli). |
What JADE-CNC Reviews Before Micro Machining
Feature Size
Piccoli fori, slot, scanalature, pareti sottili, and fine profiles are reviewed against tool access, profondità, and inspection feasibility.
Material Behavior
Alluminio, acciaio inossidabile, rame, ottone, titanio, and engineering plastics are reviewed based on burr risk, deformazione, and finish needs.
Accesso agli strumenti
Piccoli strumenti, deep features, raggi d'angolo, and reach limitations are checked before confirming the machining method.
Burr and Edge Control
Bordi, buchi, discussioni, slot, and cosmetic faces are reviewed for deburring, pulizia, e requisiti di finitura superficiale.
Metodo di ispezione
Critical dimensions may require microscope review, calibri, Verifiche CMM, ispezione visiva, or customer-specified measurement records.
Microfresatura
Micro milling uses small rotating cutting tools to machine fine features, small pockets, slot, buchi, and detailed surfaces in miniature components.
JADE-CNC reviews micro-milled parts by material, profondità delle caratteristiche, spessore della parete, accesso allo strumento, burr-control requirements, finitura superficiale, and inspection method before confirming the machining route and tolerances.
Caratteristiche principali
Micro Milling vs. Fresatura convenzionale
|
Aspetto |
Fresatura convenzionale |
Microfresatura |
|---|---|---|
|
Diametro dell'utensile |
> 1 mm |
Small-diameter tools selected by feature size, materiale, profondità, and access. |
|
Tolleranze |
± 0.01 mm (10 µm) o più |
Project-specific tolerance review based on the drawing and inspection method. |
|
Rigidità della macchina & Mandrino |
Rigidità standard, Giri nel migliaio |
Stable spindle, apparecchio, tool runout, and cutting strategy are important for fine features. |
|
Formazione di trucioli |
Trucioli continui o segmentati |
Come polvere, chip frammentati; L’evacuazione dei trucioli è una sfida importante |
|
Forza dominante |
Forza di taglio |
Deflessione dell'utensile, esaurire, e vibrazioni diventare i principali fattori limitanti |
Microelettroerosione
Micro EDM is used when conductive materials require fine slots, small holes, thin profiles, or detailed features that are difficult to machine with cutting tools. The final feasibility depends on material conductivity, feature size, profondità, tolerance requirement, condizione della superficie, and inspection method.
JADE-CNC reviews Micro EDM requirements by drawing before confirming whether EDM, micro milling, perforazione, or another machining route is more suitable.
Vantaggi nella microelettroerosione
- La durezza è irrilevante.
- Nessuna sollecitazione meccanica/deflessione dell'utensile
- Proporzioni estreme
- Tolleranze all'interno ± 1 µm
Principali tipi di microelettroerosione
|
Tipo |
Descrizione del processo |
Applicazioni primarie |
|---|---|---|
|
Microelettroerosione a filo |
Uses a fine wire electrode to cut small 2D profiles and detailed shapes in conductive materials when EDM is suitable. |
Small profiles, flat conductive components, slot, ingranaggi, infissi, and detailed metal features when specified. |
|
Elettroerosione per microforatura (o Scoppio dei buchi) |
Uses a fine electrode to create small holes in conductive materials when the drawing requires EDM drilling. |
Piccoli fori, starter holes, vent features, precision openings, and conductive micro parts when specified by the drawing. |
|
Microelettroerosione a tuffo |
Uses a shaped electrode to machine small cavities, recesses, or detailed conductive features; electrode wear and feature geometry must be reviewed. |
Small cavities, recesses, texture-related features, and detailed conductive part geometry when the project requirements are confirmed. |
JADE-CNC Micro Machining Capability Review
Microfresatura
Used for fine pockets, small slots, compact profiles, pareti sottili, and detailed surfaces when tool access and burr control are suitable.
Micro EDM Review
Used for conductive materials when fine holes, profili, or difficult-access features require EDM-based machining review.
Burr Control and Cleaning
Small features are reviewed for burr risk, edge break, cleaning method, volti cosmetici, and functional contact surfaces.
Inspection Planning
Measurement method is confirmed based on feature size, note di tolleranza, drawing requirements, and customer documentation needs.
Common Materials for Micro Machining
Common material groups include aluminum alloys, stainless steels, leghe di rame, ottone, tool steels, tecnopolimeri, and selected special alloys when the customer specifies the grade and acceptance requirements.
Applicazioni tipiche
|
Medical Device Hardware |
Small device housings, infissi, instrument-related hardware, precision screws, and prototype parts based on approved drawings. |
|---|---|
|
Communication and Precision Equipment |
Small connectors, parentesi, alloggiamenti, slot, buchi, and alignment features used in precision equipment. |
|
Elettronica |
Microconnettori, sensor housings, miniature brackets, small plates, and compact electronic hardware. |
|
Attrezzo & Realizzazione di stampi |
Small cavities, detailed inserts, texture-related features, and compact tooling components when drawings are provided. |
Domande frequenti
Micro machining is used for small parts, fine holes, pareti sottili, slot, miniature components, and detailed features that require careful process review.
A 3D CAD file and 2D drawing are recommended, especially when small features, tolleranze strette, controllo delle bave, or inspection requirements are important.
Small holes can be reviewed by diameter, profondità, materiale, tolleranza, rischio di sbavatura, and inspection method before confirming feasibility.
I materiali comuni includono l'alluminio, acciaio inossidabile, ottone, rame, titanio, acciaio, SBIRCIARE, e altri tecnopolimeri.
Burr risk is reviewed based on material, condizione del bordo, feature size, metodo di lavorazione, deburring access, and functional surfaces.
SÌ. It can support prototypes, campioni funzionali, and low-volume small parts when the drawing and inspection requirements are clear.
Micro EDM may be useful for conductive materials with small holes, fine profiles, or difficult-access features that are not ideal for cutting tools.
Inspection may include microscope review, controlli visivi, calibri, Verifiche CMM, rapporti dimensionali, or customer-specified inspection records.
NO. Marking only critical features helps improve manufacturability, chiarezza dell'ispezione, e accuratezza della quotazione.
Provide material grade, feature size, dimensioni critiche, finitura superficiale, burr requirements, esigenze di ispezione, and expected quantity.