Micro Machining Services for Precision Small Parts
JADE-CNC provides Micro Machining for miniature metal and plastic components that require fine features, small holes, dünne Wände, tight tolerance machining, Gratkontrolle, and practical inspection planning. Our precision micro machining and micro CNC machining support micro machined components, micro CNC parts, small precision components, and other high precision components based on customer drawings.
- Zeichnungsbasierte Toleranzüberprüfung
- Optionen für die Oberflächenbeschaffenheit
- Fast delivery coordination
- Metals and Plastics Reviewed by Drawing
JADE-CNC High Precision Micro Machining Service
For miniature precision parts and small precision machining projects, our team reviews drawings, Materialverhalten, Merkmalstiefe, Werkzeugzugriff, Oberflächenbeschaffenheit, and measurement method before confirming the process. This miniature machining service is used for medical micro parts, electronic micro components, precision small parts, and projects that need a reliable micro component manufacturer.
Zertifizierung
- ISO 9001:2015 zertifiziert
Industriestandards
- Robotermontagen
- Entspricht den industriellen Anforderungen
- Dimensional Inspection Support
- Technische Überprüfung
Micro Machining for Fine Features and Small Parts
Mikrobearbeitung is used for small CNC parts, miniature components, fine holes, dünne Wände, Slots, small pockets, detailed profiles, and features that require careful tool access and burr control.
Before quotation, JADE-CNC reviews the drawing, Material, Merkmalsgröße, Tiefe, Wandstärke, Oberflächenbeschaffenheit, and inspection method so the machining route matches the actual part requirement.
Die Mikrobearbeitungseigenschaften
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Skala |
Fine features, small holes, dünne Wände, and compact parts where tool access and inspection method must be planned carefully. |
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Toleranzen |
Confirmed by drawing, Material, Feature-Geometrie, Spielstrategie, und Inspektionsmethode. |
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Werkzeuge |
Uses small-diameter tools and EDM-related methods when the geometry, Material, and feature access require them. |
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Maschinenanforderungen |
Requires stable fixturing, controlled tool runout, suitable cutting strategy, and inspection planning for miniature features. |
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Prozessfokus |
Erzielt Geometrie im Mikromaßstab direkt durch Materialabtrag (subtraktiv), im Gegensatz zur Halbleiterlithographie (Musterbasiert). |
What JADE-CNC Reviews Before Micro Machining
Feature Size
Kleine Löcher, Slots, Rillen, dünne Wände, and fine profiles are reviewed against tool access, Tiefe, and inspection feasibility.
Material Behavior
Aluminium, Edelstahl, Kupfer, Messing, Titan, and engineering plastics are reviewed based on burr risk, Verformung, and finish needs.
Werkzeugzugriff
Kleine Werkzeuge, deep features, Eckradien, and reach limitations are checked before confirming the machining method.
Burr and Edge Control
Kanten, Löcher, Threads, Slots, and cosmetic faces are reviewed for deburring, Reinigung, und Anforderungen an die Oberflächenbeschaffenheit.
Inspection Method
Critical dimensions may require microscope review, Messgeräte, CMM-Prüfungen, Sichtprüfung, or customer-specified measurement records.
Mikrofräsen
Micro milling uses small rotating cutting tools to machine fine features, small pockets, Slots, Löcher, and detailed surfaces in miniature components.
JADE-CNC reviews micro-milled parts by material, Merkmalstiefe, Wandstärke, Werkzeugzugriff, burr-control requirements, Oberflächenbeschaffenheit, and inspection method before confirming the machining route and tolerances.
Hauptmerkmale
Micro Milling vs. Konventionelles Mahlen
|
Aspekt |
Konventionelles Mahlen |
Mikrofräsen |
|---|---|---|
|
Werkzeugdurchmesser |
> 1 mm |
Small-diameter tools selected by feature size, Material, Tiefe, and access. |
|
Toleranzen |
± 0.01 mm (10 µm) oder mehr |
Project-specific tolerance review based on the drawing and inspection method. |
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Maschinensteifigkeit & Spindel |
Standardsteifigkeit, Drehzahlen im 1.000er-Bereich |
Stable spindle, fixture, tool runout, and cutting strategy are important for fine features. |
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Spanbildung |
Kontinuierliche oder segmentierte Chips |
Staubartig, fragmentierte Chips; Die Spanabfuhr ist eine große Herausforderung |
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Dominante Kraft |
Schnittkraft |
Werkzeugablenkung, Auslaufen, und Vibration zu primären limitierenden Faktoren werden |
Mikro-EDM
Micro EDM is used when conductive materials require fine slots, small holes, thin profiles, or detailed features that are difficult to machine with cutting tools. The final feasibility depends on material conductivity, Merkmalsgröße, Tiefe, tolerance requirement, Oberflächenzustand, und Inspektionsmethode.
JADE-CNC reviews Micro EDM requirements by drawing before confirming whether EDM, micro milling, Bohren, or another machining route is more suitable.
Vorteile im Mikro-EDM
- Härte ist irrelevant.
- Keine mechanische Belastung/Werkzeugdurchbiegung
- Extreme Seitenverhältnisse
- Toleranzen innerhalb ± 1 µm
Haupttypen von Mikro-EDM
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Typ |
Prozessbeschreibung |
Primäre Anwendungen |
|---|---|---|
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Mikro-Drahterodieren |
Uses a fine wire electrode to cut small 2D profiles and detailed shapes in conductive materials when EDM is suitable. |
Small profiles, flat conductive components, Slots, Getriebe, Vorrichtungen, and detailed metal features when specified. |
|
Mikrobohren EDM (oder Hole Popping) |
Uses a fine electrode to create small holes in conductive materials when the drawing requires EDM drilling. |
Kleine Löcher, starter holes, vent features, precision openings, and conductive micro parts when specified by the drawing. |
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Mikrosenkerodieren |
Uses a shaped electrode to machine small cavities, recesses, or detailed conductive features; electrode wear and feature geometry must be reviewed. |
Small cavities, recesses, texture-related features, and detailed conductive part geometry when the project requirements are confirmed. |
JADE-CNC Micro Machining Capability Review
Mikrofräsen
Used for fine pockets, small slots, compact profiles, dünne Wände, and detailed surfaces when tool access and burr control are suitable.
Micro EDM Review
Used for conductive materials when fine holes, Profile, or difficult-access features require EDM-based machining review.
Burr Control and Cleaning
Small features are reviewed for burr risk, Kantenbruch, cleaning method, kosmetische gesichter, and functional contact surfaces.
Inspection Planning
Measurement method is confirmed based on feature size, Toleranzhinweise, drawing requirements, and customer documentation needs.
Common Materials for Micro Machining
Common material groups include aluminum alloys, stainless steels, Kupferlegierungen, Messing, tool steels, technische Kunststoffe, and selected special alloys when the customer specifies the grade and acceptance requirements.
Typische Anwendungen
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Medical Device Hardware |
Small device housings, Vorrichtungen, instrument-related hardware, precision screws, and prototype parts based on approved drawings. |
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Communication and Precision Equipment |
Small connectors, Klammern, Gehäuse, Slots, Löcher, and alignment features used in precision equipment. |
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Elektronik |
Mikroanschlüsse, sensor housings, miniature brackets, small plates, and compact electronic hardware. |
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Werkzeug & Formenbau |
Small cavities, detailed inserts, texture-related features, and compact tooling components when drawings are provided. |
FAQ
Micro machining is used for small parts, fine holes, dünne Wände, Slots, miniature components, and detailed features that require careful process review.
A 3D CAD file and 2D drawing are recommended, especially when small features, enge Toleranzen, Gratkontrolle, or inspection requirements are important.
Small holes can be reviewed by diameter, Tiefe, Material, Toleranz, burr risk, and inspection method before confirming feasibility.
Zu den gängigen Materialien gehört Aluminium, Edelstahl, Messing, Kupfer, Titan, Stahl, SPÄHEN, und andere technische Kunststoffe.
Burr risk is reviewed based on material, edge condition, Merkmalsgröße, machining method, deburring access, and functional surfaces.
Ja. It can support prototypes, Funktionsmuster, and low-volume small parts when the drawing and inspection requirements are clear.
Micro EDM may be useful for conductive materials with small holes, fine profiles, or difficult-access features that are not ideal for cutting tools.
Inspection may include microscope review, visual checks, Messgeräte, CMM-Prüfungen, dimensional reports, or customer-specified inspection records.
NEIN. Marking only critical features helps improve manufacturability, inspection clarity, and quotation accuracy.
Provide material grade, Merkmalsgröße, kritische Dimensionen, Oberflächenbeschaffenheit, burr requirements, Inspektionsbedarf, and expected quantity.